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Forming & Fabrication DVDs
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Forming & Fabrication |
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4130 Chromemoly Airframe Construction (2 DVD set)
Three EAA Technical Counselors (over 60 total years' experience) show you the procedures necessary to construct a complete airframe from plans. Table jig construction, measuring, cutting, fitting, bending, tacking, and gas welding are shown in detail.
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Air Hammer Operations
This new film introduces the craftsman to the many shaping and planishing operations the Air Shaping and Planishing Hammer performs on a variety of metal alloys, thicknesses and hardnesses.
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Autobody Steel Patch Panels
No machinery here--just common hand tools and a welder (torch or electric). The first part shows how to fit the 'one size fits all' patch panel into an early Ford door. The second part shows how to form complex patches on your own to repair a '34 Ford grille by hammering and butt welding.
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Edge Those Panels
Edge Those Panels with a hammer and dolly, or the edge of a workbench; many types of bends, flanges, and hems are shown, and common mistakes identified. The mysterious wired edge is covered in detail, and with simple hand tools.
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Fender Arches
Be a fly on the wall as two metal guys, Richard Ufheil and Kent White, "The Tin Man", go after a pair of 1935 Packard front fenders needing fender (or wheel) arch replacement.
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Fluid Forming Compound Shapes in Aluminum Parts
Use water pressure and a cavity to form sheetmetal parts, with either city water pressure or an inexpensive high-pressure pump. We show you how to make aluminum shapes that are smooth and free of marks. Other types of sheetmetal can certainly be "inflated" into some interesting shapes.
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Repairing Structural Tubing
This class teaches measuring, geometry, straightening, cutting fishmouths, fitting, splicing, and welding to repair some fuselage damage. A fine companion to our full-length 2-DVD series, 4130 Chromemoly Airframe Construction.
Note: You may purchase this video as part of the 3-DVD set, Aircraft Structural Tubing Video Set (3 DVDs). This set includes the 2-DVD series, 4130 Chromemoly Airframe Construction.
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Shaping Aluminum Wheel Pants
With seven simple hand tools (including the torch), a set of wheel pants or other similar panels can be constructed. This tape starts with alloy, temper, and thickness applications, and goes into buck development from drawings
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Sheet Metal Repairs to the P38 Lightning
Learn to make a perfectly fit and contoured "coin" or flush patch on a compound surface using only basic, non-powered hand tools – the same standard aviation tools and methods that are still used today, but you get to learn them on a classic airplane!!!
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Shrinking Magic
Use, tune up, and modification to the Lancaster shrinking machines are demonstrated in depth in the first part, and then the use of form blocks is covered in detail, handworking inside and outside curved flanges on various sheets such as aluminum, stainless, copper, magnesium, and titanium. A short section on shrinking a large dent out of a flat steel sheet is also included.
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