Forming & Fabrication DVDs
4130 Chromemoly Airframe Construction (2 DVD set)
Three EAA Technical Counselors (over 60 total years' experience) show you the procedures necessary to construct a complete airframe from plans. Table jig construction, measuring, cutting, fitting, bending, tacking, and gas welding are shown in detail.
4130 Chromemoly Airframe Construction (2 DVD set) |
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TMV-0009-D | $65.00 | ||
7 Day Rental - 2 DVDs |
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TMV-0009-R | $16.40 | ||
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Advanced Techniques for the English Wheel (2 DVD set)
Learn how to keep the panel from flopping, keep from slipping off the edge of the panel, how to make accurate and repeatable pressure adjustments, take care of little low spots, cure waviness, etc.. and on and on.
Advanced Techniques for the English Wheel (2 DVD set) |
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TMV-0185-D | $65.00 | ||
7 Day Rental - 2 DVDs |
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TMV-0185-R | $16.40 | ||
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Air Hammer Operations
This new film introduces the craftsman to the many shaping and planishing operations the Air Shaping and Planishing Hammer performs on a variety of metal alloys, thicknesses and hardnesses.
Air Hammer Operations |
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TMV-0187-D | $20.00 | ||
7 Day Rental - DVD |
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TMV-0187-R | $9.40 | ||
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An American's View of the English Wheel
Although simple, the wheel can be deceptively so, and this DVD solves many of the mysteries of tracking patterns, layering, shrinking, and smoothing out the rough spots.
An American's View of the English Wheel |
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TMV-0006-D | $40.00 | ||
7 Day Rental - DVD |
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TMV-0006-R | $9.40 | ||
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Autobody Steel Patch Panels
No machinery here--just common hand tools and a welder (torch or electric). The first part shows how to fit the 'one size fits all' patch panel into an early Ford door. The second part shows how to form complex patches on your own to repair a '34 Ford grille by hammering and butt welding.
Autobody Steel Patch Panels |
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TMV-0010-D | $35.00 | ||
7 Day Rental - DVD |
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TMV-0010-R | $9.40 | ||
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Basic Damage Repair on the Aluminum Body
A vintage Porsche RSK nose is axed clear through, straightened, gas welded (butt-weld), planished and metal finished to perfection, on camera, with no edits, a few simple hand tools, - and no fillers.
Basic Damage Repair on the Aluminum Body |
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TMV-0003-D | $35.00 | ||
7 Day Rental - DVD |
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TMV-0003-R | $9.40 | ||
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Cast Iron Welding with the Torch & Arc DVD
Using traditional materials and proven, simple methods, Kent shows you a nearly perfect system to repair exhaust manifolds, pump housings, valve bodies, and some blocks.
Cast Iron Welding with the Torch & Arc |
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TMV-0012-D | $35.00 | ||
7 Day Rental - DVD |
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TMV-0012-R | $9.40 | ||
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Edge Those Panels
Edge Those Panels with a hammer and dolly, or the edge of a workbench; many types of bends, flanges, and hems are shown, and common mistakes identified. The mysterious wired edge is covered in detail, and with simple hand tools.
Edge Those Panels |
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TMV-0005-D | $40.00 | ||
7 Day Rental - DVD |
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TMV-0005-R | $9.40 | ||
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Fender Arches
Be a fly on the wall as two metal guys, Richard Ufheil and Kent White, "The Tin Man", go after a pair of 1935 Packard front fenders needing fender (or wheel) arch replacement.
Fender Arches |
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TMV-0011-D | $60.00 | ||
7 Day Rental - DVD |
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TMV-0011-R | $9.40 | ||
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Fluid Forming Compound Shapes in Aluminum Parts
Use water pressure and a cavity to form sheetmetal parts, with either city water pressure or an inexpensive high-pressure pump. We show you how to make aluminum shapes that are smooth and free of marks. Other types of sheetmetal can certainly be "inflated" into some interesting shapes.
Fluid Forming Compound Shapes in Aluminum Parts |
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TMV-0007-D | $35.00 | ||
7 Day Rental - DVD |
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TMV-0007-R | $9.40 | ||
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Repairing Structural Tubing
This class teaches measuring, geometry, straightening, cutting fishmouths, fitting, splicing, and welding to repair some fuselage damage. A fine companion to our full-length 2-DVD series, 4130 Chromemoly Airframe Construction.
Note: You may purchase this video as part of the 3-DVD set, Aircraft Structural Tubing Video Set (3 DVDs). This set includes the 2-DVD series, 4130 Chromemoly Airframe Construction.
Repairing Structural Tubing |
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HTV-0016-D | $40.00 | ||
7 Day Rental |
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HTV-0016-R | $6.40 | ||
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Shaping Aluminum Wheel Pants
With seven simple hand tools (including the torch), a set of wheel pants or other similar panels can be constructed. This tape starts with alloy, temper, and thickness applications, and goes into buck development from drawings
Shaping Aluminum Wheel Pants |
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TMV-0002-D | $40.00 | ||
7 Day Rental - DVD |
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TMV-0002-R | $9.40 | ||
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Sheet Metal Repairs to the P38 Lightning
Learn to make a perfectly fit and contoured "coin" or flush patch on a compound surface using only basic, non-powered hand tools – the same standard aviation tools and methods that are still used today, but you get to learn them on a classic airplane!!!
Sheet Metal Repairs to the P38 Lightning |
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HTV-0014-D | $40.00 | ||
7 Day Rental - DVD |
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HTV-0014-R | $9.40 | ||
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Shrinking Magic
Use, tune up, and modification to the Lancaster shrinking machines are demonstrated in depth in the first part, and then the use of form blocks is covered in detail, handworking inside and outside curved flanges on various sheets such as aluminum, stainless, copper, magnesium, and titanium. A short section on shrinking a large dent out of a flat steel sheet is also included.
Shrinking Magic |
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TMV-0004-D | $40.00 | ||
7 Day Rental - DVD |
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TMV-0004-R | $9.40 | ||
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The Art & Science of Autobody Soldering
A thorough investigation of autobody "leadwork" covering basic chemistry & metallurgy, application techniques, and solutions for common problems.
The Art & Science of Autobody Soldering |
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TMV-0013-D | $40.00 | ||
7 Day Rental - DVD |
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TMV-0013-R | $9.40 | ||
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Those Doggoned Reverses: Fairings, Ducktails and Saddles
We use hand tools, the Air Power Hammer, and the Wheel to make "reverse shaped" parts. Windshield fairings, strut fairings, gearleg fairings, and more are shown in detail.
Those Doggoned Reverses: Fairings, Ducktails and Saddles |
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TMV-0008-D | $40.00 | ||
7 Day Rental - DVD |
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TMV-0008-R | $9.40 | ||
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Pullmax Operations DVD
Contains two Pullmax factory films. The first is the classic 1956 B&W film showing how to set up and run the different sets of dies. 33:32 minutes, 1956, B&W footage. The second factory film is from 1988 and is in color. This film shows the P201 and P202 machines and how to set up the dies and tooling. 33:32 minutes, 1988, color.
Pullmax Operations DVD |
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TMV-0014-D | $16.00 | ||
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