Basic Damage Repair on the Aluminum Body DVD

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Basic Damage Repair on the Aluminum Body DVD

Color, 63 min.

Basic Damage Repair on the Aluminum Body

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A vintage Porsche RSK nose is axed clear through, straightened, gas welded (butt-weld), planished and metal finished to perfection, on camera, with no edits, a few simple hand tools, - and no fillers. Very good demonstration of fitting up for butt-welding.

“Although not specifically for Aircraft, the information has direct application for aviation”
- Ben Owen-EAA rated 4star/aircraft

Images from this video are shown below

Damaged Panel

We begin with a damaged panel.

After bumping with the dolly , we use the slapper and the dolly to smooth the damage

We have a discussion of the many types of body hammers and their applications.

After gas welding and careful planishing we can check the surface with a body file.

After a kiss with the file and a touch with the spoon and the dolly, it's ready for paint. When I do work like this, the painters tell me they need very little primer.

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